發(fā)布日期:2024年7月1日(后續(xù)更新中...)
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睿米 ? 標準漏孔:全球行業(yè)領導者,開啟漏孔技術新紀元
RealMeter? Calibrated Leak Standard: The global industry leader, inaugurating a new era of leak technology.
上海睿米儀器儀表有限公司,專注于標準漏孔的研發(fā)與生產。公司憑借多年的技術沉淀,成功攻克微通道毛細管技術難題,自主研發(fā)出一系列領先行業(yè)的產品。我們致力于為新能源、汽車、制冷、電子、電力、半導體、航天航空、核工業(yè)、醫(yī)療、食品包裝等眾多領域提供高精度、高性能的標準漏孔產品,助力各行業(yè)實現(xiàn)更高效、更精準的檢測與控制。
在標準漏孔領域,睿米 ? 憑借卓越性能、創(chuàng)新工藝和廣泛應用,成為全球行業(yè)領導者。我們的標準漏孔產品性能指標全面超越國內外同類產品,使用壽命更長,服務眾多知名企業(yè)和科研機構,如H 公司、B 公司、C 公司、A 公司、T 公司、中國工程物理研究院、上海光源等。
In the field of calibrated leak standards, RealMeter? has become the global industry leader by virtue of its excellent performance, innovative technology and wide applications. The performance indicators of our calibrated leak standard products comprehensively surpass similar products at home and abroad. They have a longer service life and serve many well-known enterprises and scientific research institutions, such as Anhui Wanyi Science and Technology Co., Ltd., Huawei, BYD, CATL, Apple, Tesla, China Academy of Engineering Physics, Shanghai Synchrotron Radiation Facility, etc.
一、全球首創(chuàng)技術,引領行業(yè)發(fā)展
1. 率先突破極低漏率檢測:睿米 ? 是全球第一個推出 10?11、10?12、10?13pa.m3/sec 通道型 He 標準漏孔的企業(yè),填補了行業(yè)空白,為高精度漏率檢測提供了可能。
2. 新能源電池檢測變革者:作為新能源動力電池包 H?檢測規(guī)模應用的先驅,睿米 ? 是唯一的 H?標準漏孔提供商,推動新能源汽車行業(yè)發(fā)展。
3. 極致零體積閥創(chuàng)新:真正實現(xiàn)零體積閥(<0.1μL, 0.00098cm3)標準漏孔,解決大漏率漏孔系統(tǒng)瞬間沖擊和衰減過快問題。
4. 背壓式漏孔與仿真技術:全球首個推出背壓式標準漏孔 / 動力電池 pack 泄漏模擬仿真,背壓體積 50μL,助力電池包密封測試。
5. 液態(tài)標準漏孔開拓者:成功研發(fā)十二烷 C??H??液態(tài)標準漏孔,拓展標準漏孔應用領域。
I. Global pioneering technology, leading industry development
Taking the lead in breaking through extremely low leak rate detection: RealMeter? is the first enterprise in the world to launch 10?11, 10?12, and 10?13 pa.m3/sec channel-type He calibrated leak standards, filling the gap in the industry and providing the possibility for high-precision leak rate detection.
A revolutionary in new energy battery detection: As a pioneer in the large-scale application of H? detection for new energy power battery packs, RealMeter? is the only provider of H? calibrated leak standards, promoting the development of the new energy vehicle industry.
Extremely innovative zero-volume valve: Truly realizing a zero-volume valve (<0.1μL, 0.00098cm3) calibrated leak standard, solving the problems of instantaneous impact and excessive attenuation of large leak rate leak hole systems.
Back pressure calibrated leak and simulation technology: The world's first to launch back pressure calibrated leak standard / power battery pack leakage simulation. The back pressure volume is 50μL, helping battery pack sealing tests.
A pioneer in liquid calibrated leak standards: Successfully developed dodecane C??H?? liquid calibrated leak standards, expanding the application field of calibrated leak standards.
二、傳統(tǒng)漏孔缺陷,睿米全面突破
傳統(tǒng)標準漏孔易損壞,使用限制多,如 “精密器件,常溫使用,不能震動、磕碰,保持環(huán)境干凈”。運輸、安裝損壞率高,支持壓力?。ㄒ话悖?/span>2MPa),漏率衰減大需定期補氣,維護復雜、成本高,易堵塞導致漏率不準,且僅適用于常溫環(huán)境,溫度變化對漏率影響大(如滲透型漏孔溫度變化 ±10℃,漏率變化 ±40%)。
睿米 ? 標準漏孔徹底改變現(xiàn)狀,具有暴力抗震抗摔、抗高低溫(-20 - 65℃)特性,漏率精準、穩(wěn)定,幾乎不受溫度影響(溫度變化 ±10℃漏率僅變化 ±1%)。在暴力測試中,如冰箱急凍、砸摔后,漏孔工作正常,展現(xiàn)技術領先優(yōu)勢。
II. Traditional leak hole defects completely overcome by RealMeter.
Traditional calibrated leak standards are prone to damage and have many usage limitations, such as "precision device, for use at room temperature only. It cannot be vibrated, knocked or bumped. Keep the environment clean." The damage rate during transportation and installation is high. The supported pressure is small (generally <2 MPa). The leak rate attenuates greatly and requires regular gas replenishment. The maintenance is complex and costly. It is easily clogged, resulting in inaccurate leak rate. Moreover, it is only applicable to room temperature environments, and temperature changes have a great impact on the leak rate (for example, for permeation-type leak holes, a ±10°C temperature change results in a ±40% leak rate change).
RealMeter? calibrated leak standards completely change the current situation. They have the characteristics of violent shock resistance, drop resistance, and resistance to high and low temperatures (-20 - 65°C). The leak rate is accurate and stable, and is almost unaffected by temperature (a ±10°C temperature change results in only a ±1% change in leak rate). In violent tests, such as rapid freezing in a refrigerator and being smashed and dropped, the leak hole works normally, demonstrating its leading technological advantages.
三、自研工藝創(chuàng)新,性能卓越領先
1. RMI-MTC?微通道毛細管工藝
1. 接近理想圓管(50nm - 200μm),無方向性,遵循流導規(guī)律,孔徑均勻,性能遠超傳統(tǒng)工藝。
2. 支持漏率精確定制,可根據(jù)客戶需求制作合適孔徑和長度,公差可達 ±2%,遠超市面模擬 / 仿真標準漏孔(僅同一量級漏率)。
3. 抗震、抗摔、抗堵塞能力強,最高支持 6000Psi(>40Mpa)壓力,普通工藝僅支持 1Mpa 或 2Mpa 且易損壞。
4. 漏孔支持高壓(40Mpa),漏率穩(wěn)定,可模擬各種工況和漏率,工作溫度范圍廣(-20 - 65℃),適用于復雜惡劣環(huán)境,全氣體類型支持(包括混氣)。
2. RMI-Metal?金屬密封工藝
1. 密封性能領先業(yè)界 5 - 6 個量級,解決傳統(tǒng)工藝吸氣、釋氣問題,滿足最高真空度、潔凈等級要求,如 RGA、半導體領域。
III. Self-developed process innovation leads to outstanding and leading performance.
RMI-MTC? microchannel capillary process
Close to an ideal circular tube (50nm - 200μm), non-directional, following the conductance law, with uniform pore size. Its performance far surpasses traditional processes.
Supports precise customization of leak rate. Appropriate pore size and length can be made according to customer needs, with a tolerance up to ±2%, far exceeding simulated/simulated calibrated leak standards on the market (only leak rates in the same order of magnitude).
Strong resistance to shock, drop, and clogging. It can support a maximum pressure of 6000Psi (>40Mpa), while ordinary processes can only support 1Mpa or 2Mpa and are easily damaged.
The leak hole supports high pressure (40Mpa), and the leak rate is stable. It can simulate various working conditions and leak rates. It has a wide working temperature range (-20 - 65°C) and is suitable for complex and harsh environments. It supports all gas types (including mixed gases).
RMI-Metal? metal sealing process
四、產品系列豐富,滿足多元需求
1. 全氣體支持:涵蓋 He、H?、各種混合氣、冷媒 / 鹵素 / 制冷劑、液體(如 DMC 電解液、十二烷 C??H??)等。
2. 全量程、全壓力定制
1. 漏率范圍 100mbar.L/s - 5x10?12mbar.L/s,壓力 0 - 40Mpa。
2. 有源漏孔(帶氣室):抗震抗摔、超高壓力、極低衰減、溫度系數(shù) 0.1%/℃,工作溫度 - 20 - 65℃,He 和其他氣體(含混合氣)有源漏孔負壓 / 正壓漏率范圍明確,可定制氣室規(guī)格、閥門類型、接口類型。
3. 無源漏孔(所有氣體):負壓 / 正壓漏率范圍廣,壓力 0 - 40Mpa,接口類型多樣,可根據(jù)客戶需求定制,如模擬高壓油軌、動力電池 pack、微流量發(fā)生器、空調壓縮機氫測等不同場景漏孔。
3. 產品形態(tài)多樣
1. 有源漏孔(帶氣室)、開放式無源漏孔、真空漏孔、正壓漏孔、背壓式標準漏孔、可調漏率標準漏孔、鹵素 / 冷媒 / 制冷劑標準漏孔、氣密性漏孔、零體積手動閥 / 主動關閉氣動閥標準漏孔、混氣標準漏孔、液態(tài)標準漏孔、高壓標準漏孔,接口類型豐富,閥門類型多樣。
IV. Rich product series to meet diverse needs.
Full gas support: covering He, H?, various mixed gases, refrigerants/halogens/refrigerants, liquids (such as DMC electrolyte, dodecane C??H??), etc.
Full range and full pressure customization.
Leak rate range from 100 mbar.L/s to 5x10?12 mbar.L/s, pressure from 0 to 40 MPa.
Active leak hole (with gas chamber): shock-resistant and drop-resistant, ultra-high pressure, extremely low attenuation, temperature coefficient of 0.1%/℃, working temperature from -20 to 65℃. The negative/positive pressure leak rate range of active leak holes for He and other gases (including mixed gases) is clear. The gas chamber specifications, valve types, and interface types can be customized.
Passive leak hole (for all gases): wide negative/positive pressure leak rate range, pressure from 0 to 40 MPa, diverse interface types, and can be customized according to customer needs, such as leak holes for different scenarios such as simulated high-pressure fuel rails, power battery packs, micro-flow generators, and hydrogen detection of air conditioning compressors.
Diversified product forms.
Active leak hole (with gas chamber), open passive leak hole, vacuum leak hole, positive pressure leak hole, back pressure calibrated leak hole, adjustable leak rate calibrated leak hole, halogen/refrigerant/refrigerant calibrated leak hole, airtight leak hole, zero-volume manual valve/actively closed pneumatic valve calibrated leak hole, mixed gas calibrated leak hole, liquid calibrated leak hole, high-pressure calibrated leak hole. Rich interface types and diverse valve types.
五、性能指標卓越,遠超同行競品
1. 超高壓力與極低衰減:無源標準漏孔支持 40Mpa 壓力,有源漏孔支持 12Mpa(遠超同行 1 - 2Mpa),同等條件下衰減率低,如<1x10??mbar.L/sec 有源標準漏孔生命周期無需補氣免維護,大漏率結合零體積閥體數(shù)年無需補氣,降低維護成本。
2. 抗震抗摔抗堵塞:RMI-MTC?微通道漏孔支持抗震、抗摔、耐高壓沖擊,抗堵塞性好,經(jīng)暴力測試(跌落、砸摔、冷凍)仍正常工作,改變傳統(tǒng)漏孔易損現(xiàn)狀。
3. 環(huán)境適應性強:抗震抗摔,抗超高壓力反復沖擊(最高 40Mpa),溫度支持 - 20 - 65℃,漏率受溫度影響小(0.1%/℃),適用于惡劣環(huán)境和高端領域。
V. Outstanding performance indicators far surpass competing products.
Ultra-high pressure and extremely low attenuation: Passive calibrated leak holes support a pressure of 40 MPa, and active leak holes support 12 MPa (far exceeding the 1 - 2 MPa of competitors). Under the same conditions, the attenuation rate is low. For example, active calibrated leak holes with a leak rate of <1x10?? mbar.L/sec do not require gas replenishment and are maintenance-free throughout their life cycle. Large leak rates combined with zero-volume valves do not require gas replenishment for several years, reducing maintenance costs.
Resistance to shock, drop, and clogging: RMI-MTC? microchannel leak holes support shock resistance, drop resistance, and resistance to high-pressure impacts. They have good anti-clogging performance and can still work normally after violent tests (dropping, smashing, and freezing), changing the fragile status of traditional leak holes.
Strong environmental adaptability: Resistance to shock, drop, and repeated impacts of ultra-high pressure (up to 40 MPa). The temperature support range is -20 - 65℃. The leak rate is less affected by temperature (0.1%/℃), making it suitable for harsh environments and high-end fields.
六、領先交付能力,快速響應定制
睿米 ? 憑借自研 RMI-Cal?專有算法優(yōu)化加工工藝和流導計算,可根據(jù)客戶指定壓力和漏率快速定制,漏率公差可達 ±2%,交付周期僅 3 - 5 天,遠超業(yè)界水平。
VI. Leading delivery capability and rapid response to customization.
RealMeter? can quickly customize according to the pressure and leak rate specified by customers by relying on its self-developed RMI-Cal? proprietary algorithm to optimize the processing technology and conductance calculation. The leak rate tolerance can reach ±2%, and the delivery cycle is only 3 - 5 days, far exceeding the industry level.
從工業(yè)檢測到科研分析,睿米 ? 標準漏孔廣泛應用于新能源、汽車、制冷、電子、電力、半導體、航天航空、核工業(yè)、醫(yī)療、食品包裝等行業(yè)。選擇睿米 ? 標準漏孔,就是選擇卓越性能、創(chuàng)新工藝和可靠品質,攜手共創(chuàng)美好未來!
From industrial detection to scientific research analysis, RealMeter? calibrated leak standards are widely used in industries such as new energy, automobiles, refrigeration, electronics, electricity, semiconductors, aerospace, nuclear industry, healthcare, and food packaging. Choosing RealMeter? calibrated leak standards means choosing excellent performance, innovative technology and reliable quality. Let's join hands to create a better future!